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Introduction xiii
Part I Types and properties of magnesium alloys 1
1 Current developments in wrought magnesium alloys 3
M. O. P EKGULERYUZ, McGill University, Canada
1.1 Introduction: overview of wrought magnesium alloy development 3
1.2 Current developments in magnesium wrought alloys 6
1.3 Progress in wrought magnesium alloys 31
1.4 Future trends in wrought magnesium alloy development 55
1.5 References 59
2 Deformation mechanisms of magnesium alloys 63
S. R. A GNEW, University of Virginia, USA
2.1 Introduction 63
2.2 Basal slip 65
2.3 Non-basal slip of <a> type dislocations 72
2.4 Non-basal slip of <c+a> type dislocations 78
2.5 Deformation twinning 83
2.6 Dynamic deformation 90
2.7 Conclusions 92
2.8 Acknowledgements 93
2.9 References 93
3 Twinning and its role in wrought magnesium alloys 105
M. R. B ARNETT, Deakin University, Australia
3.1 Introduction 105
3.2 Fundamentals of twinning 107
3.3 The impact of twinning on mechanical response 118
3.4 The impact of structure and processing on twinning 125
3.5 Conclusion 136
3.6 Acknowledgements 136
3.7 References 136
4 Superplasticity in magnesium alloys by severe plastic deformation 144
R. L APOVOKand Y. E STRIN, Monash University, Australia
4.1 Introduction 144
4.2 Microstructure evolution during thermomechanical processing 147
4.3 Superplastic behaviour 157
4.4 Fracture during superplastic deformation 168
4.5 Mechanisms and models 175
4.6 Conclusions 179
4.7 References 179
5 Dynamic recrystallization in magnesium alloys 186
R. K AIBYSHEV, Belgorod State University, Russia
5.1 Introduction 186
5.2 Dynamic recrystallization (DRX) mechanisms operating in magnesium alloys 187
5.3 Effect of initial structure on DRX 207
5.4 DRX in different magnesium alloys 211
5.5 DRX during severe plastic deformation 215
5.6 Conclusions 218
5.7 Acknowledgements 219
5.8 References 219
Part II Processing of magnesium alloys 227
6 Direct chill casting of magnesium extrusion billet and rolling slab 229
J. F. G RANDFIELD, Grandfield Technology Pty Ltd, Australia
6.1 Introduction 229
6.2 Heat and fluid flow 235
6.3 Magnesium direct chill (DC) casting technology and engineering 245
6.4 Solidified structures and defect formation 249
6.5 Conclusions 261
6.6 References 262
7 Twin roll casting of magnesium 272
E. E SSADIQI, CANMET Materials Technology Laboratory, Canada,
I.-H. J UNG, McGill University, Canada and M. A. W ELLS,
University of Waterloo, Canada 7.1 Introduction 272
7.2 Industrial perspective 274
7.3 Twin roll casting (TRC) process 276
7.4 Solidification and strip microstructure 282
7.5 Thermodynamic calculations 284
7.6 Process modeling and simulation 292
7.7 Conclusions 300
7.8 References 300
8 Enhancing the extrudability of wrought magnesium alloys 304
A. G. B EER, Deakin University, Australia
8.1 Introduction 304
8.2 Extrudability of magnesium alloys 305
8.3 Microstructural development during extrusion 309
8.4 Recent extrusion alloy development 319
8.5 Conclusions 321
8.6 References 321
9 Hydrostatic extrusion of magnesium alloys 323
W. H. S ILLEKENS, TNO, The Netherlands and J. B OHLEN,
Helmholtz-Zentrum Geesthacht, Germany 9.1 Introduction 323
9.2 Process basics 324
9.3 Research and development issues 333
9.4 Future trends 342
9.5 Sources of further information 343
9.6 Conclusions 343
9.7 References 344
10 Rolling of magnesium alloys 346
J. B OHLEN, G. K URZ, S. Yi and D. L ETZIG, Helmholtz-Zentrum
Geesthacht, Germany
10.1 Introduction 346
10.2 Potential of magnesium sheets 347
10.3 The sheet rolling process and its influence on sheet properties 348
10.4 Alloying effects on sheet properties 354
10.5 Formability of magnesium sheets 362
10.6 Enabling technologies and future trends 365
10.7 Sources of further information 368
10.8 References 370
11 Forging technology for magnesium alloys 376
B.-A. B EHRENS, I. P FEIFFERand J. K NIGGE, Leibniz Universität Hannover,
Germany
11.1 Introduction 376
11.2 Forging technology 376
Contents vii
© Woodhead Publishing Limited, 2012
11.3 Forging of magnesium alloys 378
11.4 Near-net-shape forming of magnesium alloys 384
11.5 Conclusions 388
11.6 Acknowledgements 389
11.7 References 389
Part III Applications of magnesium alloys 391
12 Applications of magnesium alloys in automotive
engineering 393
A. A. L UOand A. K. S ACHDEV, General Motors Global
Research and Development, USA 12.1 Introduction 393
12.2 Materials properties 394
12.3 Alloy development 398
12.4 Manufacturing process development 408
12.5 Automotive applications of magnesium alloys 413
12.6 Future trends 417
12.7 Conclusions 421
12.8 Acknowledgements 421
12.9 References 422
13 Biomedical applications of magnesium alloys 427
W. H. S ILLEKENS, TNO, The Netherlands and D. B ORMANN,
Leibniz Universität Hannover, Germany 13.1 Introduction 427
13.2 Functionality of magnesium implants 429
13.3 Cardiovascular implants 440
13.4 Orthopaedic and other implants 445
13.5 Future trends 449
13.6 Sources of further information 451
13.7 Conclusions 452
13.8 References 453
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